Trouble Shooting
Problem: Blocking, picking, or offsetting occurs
Solutions:
Wrong Formula Coating Being Used
Too Much/Little Coating Being Used
- Check manufacturer's information on coater set-up.
- Check viscosity.
- Check estimated coating coverage.
Coating Drying Too Slowly
- Check with coating and dryer manufacturers on speeding up drying process. Also review solutions for coating drying too slowly.
Coating Has Not Dried Completely
- Allow as much time as possible between printing on first and second sides or between printing and finishing.
Inks Have Not Completely Cured
- Check with ink manufacturer.
- Use spray powder as necessary.
Pile Temperature Is Too High
- Reduce pile temperature without reducing the dryness of coating in load. If possible, increase hot air temperature, movement, and evacuation.
- Improve air evacuation by exhausting immediately after coating application, both at the sheet source and after sheet is delivered in the load.
- Run smaller loads.
- Break and fan the loads.
Ink Colors, Formulation Or Colors Tend To Promote Blocking, Picking, Offsetting
- Verify that ink is formulated correctly and sequence is correct.
- Use slightly more spray powder.
Improper Fountain Solution
- Check with fountain solution manufacturer.
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