Trouble Shooting
Problem: Coating dries too slowly
Solutions:
Pressroom Heat/Humidity Too High
- Adjust environmental controls in
pressroom.
- We recommend 72F and 40% relative
humidity.
Equipment Not Functioning At Optimum Settings For Job
- Check performance of drying equipment: hot
air knives, exhaust, and IR lamps.
Stock Has A High Moisture Content
- Use stock with a moisture content of 5-6
percent.
Applied Coating Film Is Too Thick Or Heavy
- Apply less coating. Adjust application ratre and/or reduce the viscosity.
- Check stripe between metering and applicating rollers.
- Check coating weight and mileage for proper applied coating thickness.
Heavy Ink Coverage
- Use faster setting ink.
- Use a strong ink, so you need to carry less.
- Remember, a heavy 4-process job dries more slowly than light screen work.
- Check with supplies for faster drying or specialized inks and coatings.
Stock Is Nonporous (high holdout)
- Use fast drying inks and coatings.
- Use ink designed for substrate.
- Check with supplies for more compatible inks and coatings for stock.
Ink Picks Up Water (emulsifies)
- Ensure that ink is not contaminated.
- Use a high solid ink.
- Ensure that coatings and inks are compatible.
Incorrect Coating Used
- If all other causes have been addressed, consult Nicoat.
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